BoxRail Deck Support System

A durable, non-combustible, aluminium decking support system designed for balconies and terraces. Compatible with all decking systems from MyDek.

Designed for fast, simple and accurate installation. Now available with Support Cleats in 3 sizes plus 2 cleat extension piece sizes to create a versatile range of heights from as little as 35mm upwards.

BoxRail Cleat Options 3D_cgi
BoxRail-CleatOptions3D_cgi-resized-850
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BoxRail-35mmCleat
BoxRail-50mmCleat
BoxRail-50mmCleatExtension
BoxRail-100mmCleat
BoxRail-30
BoxRail-60
BoxRail-90
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KEY FEATURES

  • Fully certified
  • Non-combustible
  • Lightweight

*compared to traditional pedestal systems

  • 30 year warranty
  • 60 year design life
  • 30% faster install*

INSTALLATION

Clipped onto Support Cleats and fixed using supplied self-drilling screws. Rail clips to adjustable pedestal. Rubber protection mats should be inserted to protect waterproofing membranes if necessary.

Applications

For use on balconies, walkways, roof terraces, leisure areas and patios.
Download our Aluminium installation guide Download our Luxura installation guide

 

TECH SPECS

MATERIAL

All components: Aluminium grade 6063-T6
Expansion allowance: 1mm per linear metre
Finish: Mill

APPLICATIONS

For use on balconies, walkways, roof terraces, leisure areas and patios.

STORAGE AND HANDLING

Profiles are packaged with protection against scratching and contamination, and supplied with appropriate support (e.g. stillage or pallet). Ensure that this level of protection is maintained until installation, including storage in dry conditions and support along the length of the profiles. Improper storage may lead to damage that falls outside the warranty.
DOWNLOAD DATASHEET

DIMENSIONS & PRODUCT CODES

PERFORMANCE STANDARDS

QUALITY STANDARD VALUE MIN. REQUIRED
STANDARD

Coefficient of thermal expansion

N/A

0.024mm/m/°C

Reaction to Fire

EN 13501 – 1 A1:2013

A1

A2-s1,d0

BOX RAIL LOAD SPANS
(LOAD CAT A – DOMESTIC BALCONY: 2.0KN POINT LOAD, 2.5KN/SQM AREA LOAD)

Product code Max Centres of Support Cleats Max Overhang Deflection at 2kN

BR35 BoxRail 35

1000mm

190mm

< 5mm

BR60 BoxRail 60

1500mm

300mm

< 5mm

BR90 BoxRail 90

1900mm

500mm

< 5mm

BOX RAIL LOAD SPANS
(LOAD CAT C5 – CROWDED PUBLIC AREAS: 5.0KN POINT LOAD, 3.6KN/SQM AREA LOAD)

Product code Max Centres of Support Cleats Max Overhang Deflection at 4kN

BR35 BoxRail 35

900mm

140mm

< 5mm

BR60 BoxRail 60

1200mm

275mm

< 5mm

BR90 BoxRail 90

1650mm

500mm

< 5mm

Deflections taken on fully factored loads according to Eurocode EN 1991:2002/A1:2005, including
partial load factor of 1.5, partial material factor of 1.15, reliability/consequence class RC1/CC1 of 0.9. Other load span recommendations available on request.

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