BoxRail Deck Support System

A durable, non-combustible, aluminium decking support system designed for balconies and terraces. Compatible with all decking systems from MyDek.

Designed for fast, simple and accurate installation. Now available with Support Cleats in 4 sizes plus a neat extension piece to create a versatile range of heights from as little as 35mm upwards.

You can now purchase our standard Innova Quartz Grey and Anthracite Grey 4.2m boards online

You can now purchase our standard Innova Quartz Grey and Anthracite Grey 4.2m boards online

KEY FEATURES

  • Fully certified
  • Non-combustible
  • Lightweight
  • 30 year warranty
  • 60 year design life

INSTALLATION

Clipped onto SupportCleats and fixed using supplied self-drilling screws. Rail clips to adjustable pedestal. Rubber protection mats should be inserted to protect waterproofing membranes if necessary.

Applications

For use on balconies, walkways, roof terraces, leisure areas and patios.
Download our installation guide

TECH SPECS

MATERIAL

Board Aluminium grade 6063-T6
Expansion allowance 1mm per linear metre
Finish

Mill

APPLICATIONS

For use on balconies, walkways, roof terraces, leisure areas and patios

STORAGE AND HANDLING

Profiles are packaged with protection against scratching and contamination, and supplied with appropriate support (e.g. stillage or pallet). Ensure that this level of protection is maintained until installation, including storage in dry conditions and support along the length of the profiles. Improper storage may lead to damage that falls outside the warranty.
DOWNLOAD DATASHEET

DIMENSIONS & PRODUCT CODES

PERFORMANCE STANDARDS

QUALITY STANDARD VALUE MIN. REQUIRED STANDARD

Coefficient of thermal expansion

N/A

0.024mm/m/°C

-

Fire test

EN 13501 – 1 A1:2013

A1

A2-s1,d0

BOX RAIL LOAD SPANS

Product code Max Centres of Support Cleats Deflection at 2kN (EN310)

BoxRail 35

900mm

< 5mm

BoxRail 60

1200mm

< 5mm

BoxRail 90

1800mm

< 5mm

NBS SPECIFICATION

BUY ONLINE

Not sure how many support rails you need?

Enter the total sqm of your decking(s) and we'll calculate how many rail you need.  We always recommend that you add few spares for any cuts you may want to do.

BoxRail Calculator - Aluminium Decking BoxRail Calculator - Luxura Deck

Box Rail with clip channel - 32 x 40mm, 3600mm long, Mill Finished

Box Rail with clip channel - 60 x 40mm, 3600mm long, Mill Finished

Support Cleats

Our support rails will also need the following cleats to help you create your substructure.

We also have a range of cleat extensions and recommended screws that can be found in the section below. 

If you are unsure how many cleats you require, please use the calculators via the buttons below.

BoxRail Calculator - Aluminium Decking BoxRail Calculator - Luxura Deck

Small mill finished support cleat for 40mm wide Box Rails, 35mm high x 100mm wide x 100mm long. Screws sold separately. (1/56)

Medium mill finished support cleat for 40mm wide Box Rails, 53mm high x 100mm wide x 100mm long. Screws sold separately. (1/40)

Large mill finished support cleat for 40mm wide Box Rails, 107mm high x 100mm wide x 100mm long. Screws sold separately. (1/36)

Recommended Fixings

Our support rails will also need the following cleat extensions and fixings when installing the product.

To see our full range of support rails accessories including pedestals. Please click on the link below. 

View Full Rail Accessories Range

You may also like…

Pack of 100no A2 stainless steel self-drilling screws for use with aluminium Support Cleats and BoxRails. 25mm with 5.5mm Hex head.

Uncoated aluminium Extension piece for use in conjunction with Support Cleats and 40mm BoxRails, offering a height increase of 100mm. Screws ...

Uncoated aluminium Extension piece for use in conjunction with Support Cleats and 40mm BoxRails, offering a height increase of 50mm. Screws ...

Can't find what you're looking for?

If you are unable to find the product, colour or have any questions about our boards, please get in touch.
T: +44 (0) 3300 94 94 11 or E: [email protected]

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